Pipeline Components









Borosilicate glass 3.3 pipeline is widely used in chemical, pharmaceutical, dyes & allied industries such as food & drink production & electroplating units.

The main reasons for wide acceptance of borosilicate glass 3.3 are because of [a] Universal resistance to almost all chemicals resulting in reduced contamination risk, [b] Transparency for ease of visual monitoring of the process [c] Smooth surface allows easy cleaning & sterilization of systems. This guarantees long service life & minimal maintenance requirements.

The complete range of standard pipeline components is described here under. Non-standard components can also be supplied against your order. Many of the components listed in this section are also used in design of process plants. For example pipe sections are used in columns, reducers are used as top & bottom components in columns and feed pipes are fitted on reducing tees.




JMR




Pipe Sections

Pipe sections are also used in design of columns other then regular pipelines.


JMR
L Reference DN25 Reference DN40 Reference DN50
75 SPS 1/75 --- ---
100 SPS 1/100 SPS 1.5/100 SPS 2/100
125 SPS 1/125 SPS 1.5/125 SPS 2/125
150 SPS 1/150 SPS 1.5/150 SPS 2/150
175 SPS 1/175 SPS 1.5/175 SPS 2/175
200 SPS 1/200 SPS 1.5/200 SPS 2/200
300 SPS 1/300 SPS 1.5/300 SPS 2/300
400 SPS 1/400 SPS 1.5/400 SPS 2/400
500 SPS 1/500 SPS 1.5/500 SPS 2/500
700 SPS 1/700 SPS 1.5/700 SPS 2/700
1000 SPS 1/1000 SFS 1.5/1000 SPS 2/1000
1500 SPS 1/1500 SPS 1.5/1500 SPS 2/1500


L Reference DN80 Reference DN100 Reference DN150
125 SPS 3/125 -- --
150 SPS 3/150 SPS 4/150 SPS 6/150
175 SPS 3/175 SPS 4/175 SPS 6/175
200 SPS 3/200 SPS 4/200 SPS 6/200
300 SPS 3/300 SPS 4/300 SPS 6/300
400 SPS 3/400 SPS 4/400 SPS 6/400
500 SPS 3/500 SPS 4/500 SPS 6/500
700 SPS 3/700 SPS 4/700 SPS 6/700
1000 SPS 3/1000 SPS 4/1000 SPS 6/1000
1500 SPS 3/1500 SPS 4/1500 SPS 6/1500


L Reference DN225 Reference DN300 Reference DN400
300 SPS 9/300 SPS 12/300 -
500 SPS 9/500 SPS 12/500 SPS 16/500
1000 SPS 9/1000 SPS 12/1000 SPS 16/1000
1500 SPS 9/1500 SPS 12/1500 SPS 16/1500


L Reference Reference
500 SPS 18/500 SPS 24/500
1000 SPS 18/1000 SPS 24/1000
1500 SPS 18/1500 SPS 24/1500



Jacketed Pipe Sections

Pipe sections are also used in design of columns other then regular pipelines.Jacketed pipe section provide means for heating & cooling pipeline components to maintain desired temperatures in the system.



JMR
DN DN1 L L1 L2 Reference
25 15 200 65 75 SDPS 1/200
25 15 300 65 75 SDPS 1/300
25 15 400 65 75 SDPS 1/400
25 15 500 65 75 SDPS 1/500
25 15 700 65 75 SDPS 1/700
25 15 1000 65 75 SDPS 1/1000
           
40 15 300 65 80 SDPS 1.5/300
40 15 400 65 80 SDPS 1.5/400
40 15 500 65 80 SDPS 1.5/500
40 15 700 65 80 SDPS 1.5/700
40 15 1000 65 80 SDPS 1.5/1000
           
50 15 300 70 85 SDPS 2/300
50 15 400 70 85 SDPS 2/400
50 15 500 70 85 SDPS 2/500
50 15 700 70 85 SDPS 2/700
50 15 1000 70 85 SDPS 2/1000
           
80 15 300 90 100 SDPS 3/300
80 15 400 90 100 SDPS 3/400
80 15 500 90 100 SDPS 3/500
80 15 700 90 100 SDPS 3/700
80 15 1000 90 100 SDPS 3/1000


Jacketed Metal Pipe Sections

Metal Jacketed pipe section can also be provided as means for heating & cooling pipeline components to maintain desired temperatures in the system.

JMR
DN L D DN1 J J1 Reference
80 1000 100 25 850 750 SPSJ 3/1000
100 1000 135 25 850 750 SPSJ 4/1000
150 1000 188 25 850 700 SPSJ 6/1000
225 1000 262 25 850 700 SPSJ 9/1000
300 1000 345 25 850 650 SPSJ 12/1000


Spacers

Spacers can be used to make up small increments in length of pipelines. Small length spacers up to 20 mm can be available in PTFE also.


JMR
L TYPE Reference DN25 Reference DN40 Reference DN50
10 A SSS 1/10 SSS 1.5/10 SSS 2/10
15 A SSS 1/15 SSS 1.5/15 SSS 2/15
20 A SSS 1/20 SSS 1.5/20 SSS 2/20
25 A SSS 1/25 SSS 1.5/25 SSS 2/25
50 B SSS 1/50 SSS 1.5/50 SSS 2/50
75 B - SSS 1.5/75 SSS 2/75


L TYPE Reference DN80 Reference DN100 Reference DN150
10 A SSS 3/10 SSS 4/10 SSS 6/10
15 A SSS 3/15 SSS 4/15 SSS 6/15
20 A SSS 3/20 SSS 4/20 SSS 6/20
25 A SSS 3/25 SSS 4/25 SSS 6/25
50 B SSS 3/50 SSS 4/50 SSS 6/50
75 B SSS 3/75 SSS 4/75 SSS 6/75
100 B SSS 3/100 SSS 4/100 SSS 6/100
125 B - SSS 4/125 SSS 6/125


PTFE Spacers


JMR
L Reference DN25 Reference DN40 Reference DN50
5 SSST 1/5 SSST 1.5/5 SSST 2/5
10 SSST 1/10 SSST 1.5/10 SSST 2/10
15 SSST 1/15 SSST 1.5/15 SSST 2/15
20 SSST 1/20 SSST 1.5/20 SSST 2/20


Reducers

There are basically two types of reducers, concentric & eccentric. Concentric reducers are used in vertical installations. Eccentric reducers are used in horizontal pipelines where there is change of bore to enable complete drainage of material without any hold up


Concentratic Reducers


JMR
DN DN1 L Reference
40 25 100 SPR 1.5/1
50 25 100 SPR 2/1
50 40 100 SPR 2/1.5
80 25 125 SPR 3/1
80 40 125 SPR 3/1.5
80 50 125 SPR 3/2
100 25 150 SPR 4/1
100 40 150 SPR 4/1.5
100 50 150 SPR 4/2
100 80 150 SPR 4/3
150 25 200 SPR 6/1
150 40 200 SPR 6/1.5
150 50 200 SPR 6/2
150 80 200 SPR 6/3
150 100 200 SPR 6/4
225 25 250 SPR 9/1
225 40 250 SPR 9/1.5
225 50 250 SPR 9/2
225 80 250 SPR 9/3
225 100 250 SPR 9/4
225 150 250 SPR 9/6
300 25 300 SPR 12/1
300 40 300 SPR 12/1.5
300 50 300 SPR 12/2
300 80 300 SPR 12/3
300 100 300 SPR 12/4
300 150 300 SPR 12/6
300 225 300 SPR 12/9
400 25 350 SPR 16/1
400 40 350 SPR 16/1.5
400 50 350 SPR 16/2
400 80 350 SPR 16/3
400 100 350 SPR 16/4
400 150 350 SPR 16/6
400 225 350 SPR 16/9
400 300 350 SPR 16/12
450 25 375 SPR 18/1
450 40 375 SPR 18/1.5
450 50 375 SPR 18/2
450 80 375 SPR 18/3
450 100 375 SPR 18/4
450 150 375 SPR 18/6
450 225 375 SPR 18/9
450 300 375 SPR 18/12
600 50 400 SPR 24/2
600 100 400 SPR 24/4
600 150 400 SPR 24/6
600 225 425 SPR 24/9
600 300 425 SPR 24/12
600 450 475 SPR 24/18


Ecentric Reducers



JMR

DN DN1 L L1 Reference
40 25 100 6 SPRE 1.5/1
50 25 100 12 SPRE 2/1
50 40 100 6 SPRE 2/1.5
80 25 125 24 SPRE 3/1
80 40 125 18 SPRE 3/1.5
80 50 125 12 SPRE 3/2
100 25 150 39 SPRE 4/1
100 40 150 33 SPRE 4/1.5
100 50 150 27 SPRE 4/2
100 80 150 15 SPRE 4/3
150 50 200 52 SPRE 6/2
150 80 200 40 SPRE 6/3
150 100 200 25 SPRE 6/4












90° BEND REDUCERS

These are alternative to using a reducer & 900 bend simultaneously. This save one connection gasket & coupling and also reduces the overall length required.


JMR

DN DN1 L L1 Type Reference
40 25 150 125 A SPBR 1.5/1
50 40 150 150 A SPBR 2/1.5
80 50 150 150 A SPBR 3/2
100 50 200 150 B SPBR 4/2
100 80 200 175 B SPBR 4/3
150 50 200 150 B SPBR 6/2
150 80 250 175 B SPBR 6/3
225 80 250 175 B SPBR 9/3
300 80 300 175 B SPBR 12/3
300 150 350 250 B SPBR 12/6


BENDS

Bends are available in various angles to suit different applications. In addition to the standard range specified below; bends of other angles & larger nominal sizes can also be supplied on request

90° Bends
JMR

DN L Type Reference
25 100 A SPB 1/90
40 150 A SPB 1.5/90
50 150 A SPB 2/90
80 200 B/C SPB 3/90
100 250 B/C SPB 4/90
150 250 B/C SPB 6/90
225 375 B/C SPB 9/90
300 450 B/C SPB 12/90


80° Bends
DN L Type Reference
25 100 A SPB1/80
40 150 A SPB 1.5/80
50 150 A SPB 2/80
80 200 B/C SPB 3/80
100 250 B/C SPB 4/80
150 250 B/C SPB 6/80
225 375 B/C SPB9/80
300 450 B/C SPB12/80


45° Bends
DN L Type Reference
25 75 A SPB 1/45
40 100 A SPB 1.5/45
50 100 A SPB 2/45
80 125 B SPB 3/45
100 175 B SPB 4/45
150 200 B SPB 6/45
225 250 B SPB 9/45
300 300 B SPB 12/45


10° Bends
DN L Reference
25 50 SPB 1/10
40 75 SPB 1.5/10


90° BENDS WITH THERMOMETER BRANCH

This is variation of 90° bend that allows a thermometer or measuring probe to be inserted axially in to the line.


JMR

DN DN1 L L1 Type Reference
40 25 225 150 A SPBT 1.5
50 25 225 150 A SPBT 2
80 25 280 200 A SPBT 3
100 25 330 250 B SPBT 4
150 25 340 250 B SPBT 6
225 25 480 375 B SPBT 9
300 25 550 450 B SPBT 12


THERMOMETER POCKETS FOR BENDS THERMOMETER

Thermometer pocket for bend is used to put thermometer where temp needs to be measured.


JMR

DN D L L1 Reference
25 12 100 50 STPBT 1
25 12 100 50 STPBT 1.5
25 12 100 50 STPBT 2
25 12 100 50 STPBT 3
25 12 110 50 STPBT 4
25 12 135 50 STPBT 6
25 12 160 50 STPBT 9
25 12 200 50 STPBT 12


BENDS UDS

U bends are used to turn the pipeline through 180° .


JMR

DN L L1 Reference
25 150 150 SPU 1
40 175 175 SPU 1.5
50 175 175 SPU 2
80 225 225 SPU 3


U BENDS WITH BOTTOM

U bends with bottom outlet are typically used for merging two different flow streams in pipeline & as provision of a vented overflow on columns and as liquid seal with drain


JMR

DN L L1 Reference
25 250 150 SPUO 1
40 275 175 SPUO 1.5
50 275 175 SPUO 2
40/25 275 175 SPUO 1.5/1
50/25 275 175 SPUO 2/1
80/25 350 225 SPUO 3/1


EQUAL CROSS PIECES

Cross pieces are used in design of interconnecting pipelines.


JMR

DN L Reference
25 100 SPX 1
40 150 SPX 1.5
50 150 SPX 2
80 200 SPX 3
100 250 SPX 4
150 250 SPX 6


UNEQUAL CROSS PIECES

Unequal cross pieces are used in design of column & interconnecting different size pipelines.


JMR

DN DN1 DN2 L L1 Type Reference
50 25 25 200 80 80 SPXU 2/1/1
50 40 25 200 80 100 SPXU 2/1.5/1
80 25 25 250 100 100 SPXU 3/1/1
80 40 25 250 100 100 SPXU 3/1.5/1
80 50 25 250 100 115 SPXU 3/2/1
100 25 25 250 110 110 SPXU 4/1/1
100 40 25 250 110 125 SPXU 4/1.5/1
100 50 25 250 110 125 SPXU 4/2/1
100 80 25 300 150 150 SPXU 4/3/1
150 40 25 250 150 150 SPXU 6/1.5/1
150 50 25 250 150 150 SPXU 6/2/1
150 80 50 300 150 175 SPXU 6/3/2
150 100 50 300 150 200 SPXU 6/4/2
225 40 40 300 185 185 SPXU 9/1.5/1.5
225 50 40 300 185 185 SPXU 9/2/1.5
225 80 40 300 185 210 SPXU 9/3/1.5
225 100 50 450 185 250 SPXU 9/4/2
225 150 80 450 210 275 SPXU 9/6/3
300 50 40 400 230 230 SPXU12/2/1.5
300 80 40 400 230 275 SPXU 12/3/1.5
300 100 40 400 230 275 SPXU 12/4/1.5
300 150 50 450 230 300 SPXU12/6/2
300 225 80 600 275 300 SPXU 12/9/3
400 40 40 400 275 275 SPXU 16/1.5/1.5
400 80 40 400 300 275 SPXU 16/3/1.5
400 100 40 400 300 275 SPXU 16/4/1.5
400 150 80 500 350 300 SPXU 16/6/3
400 225 100 800 450 300 SPXU 16/9/4
450 40 40 400 300 300 SPXU 18/1.5/1.5
450 80 40 400 320 300 SPXU 18/3/1.5
450 100 40 400 320 300 SPXU 18/4/1.5
450 150 80 600 380 320 SPXU 18/6/3
450 225 100 800 400 320 SPXU 18/9/4


EQUAL T PIECES

Equal tee are used in junction of pipelines with same nominal size.


JMR

DN L Reference
25 100 SPT 1
40 150 SPT 1.5
50 150 SPT 2
80 200 SPT 3
100 250 SPT 4
150 250 SPT 6
225 375 SPT 9
300 450 SPT 12


UNEQUAL T PIECES

Unequal tee are used in design of columns & at junction of pipelines of different nominal size.


JMR

DN DN1 L L1 Reference
40 25 200 75 SPTU 1.5/1
         
50 25 200 80 SPTU 2/1
50 40 200 100 SPTU 2/1.5
         
80 25 250 100 SPTU 3/1
80 40 250 115 SPTU 3/1.5
80 50 250 115 SPTU 3/2
         
100 25 250 110 SPTU 4/1
100 40 250 125 SPTU 4/1.5
100 50 250 125 SPTU 4/2
100 80 300 150 SPTU 4/3
         
150 25 250 150 SPTU 6/1
150 40 250 150 SPTU 6/1.5
150 50 250 150 SPTU 6/2
150 80 300 175 SPTU 6/3
150 100 300 200 SPTU 6/4
         
225 25 300 185 SPTU 9/1
225 40 300 185 SPTU 9/1.5
225 50 300 190 SPTU 9/2
225 80 300 210 SPTU 9/3
225 100 450 250 SPTU 9/4
225 150 450 275 SPTU 9/6
         
300 25 400 230 SPTU 12/1
300 40 400 230 SPTU 12/1.5
300 50 400 230 SPTU 12/2
300 80 400 275 SPTU 12/3
300 100 400 275 SPTU 12/4
300 150 450 300 SPTU 12/6
300 225 600 300 SPTU 12/9
400 40 400 275 SPTU 16/1.5
400 50 400 275 SPTU 16/2
400 80 400 300 SPTU 16/3
400 100 400 300 SPTU 16/4
400 150 500 350 SPTU 16/6
400 225 800 450 SPTU 16/9
400 300 800 450 SPTU 16/12
450 40 400 300 SPTU 18/1.5
450 50 400 300 SPTU 18/2
450 50 400 300 SPTU 18/2
450 80 400 320 SPTU 18/3
450 100 400 320 SPTU 18/4
450 150 600 380 SPTU 18/6
450 225 800 400 SPTU 18/9
450 300 800 400 SPTU 18/12
600 100 600 450 SPTU 24/4
600 150 600 450 SPTU 24/6
600 225 800 525 SPTU 24/9
600 300 800 525 SPTU 24/12


Y PIECES

Y pieces are used at bottom outlet for merging two different flow streams in a pipeline system. It is also used for incorporating measuring probes in vertical pipelines.


JMR

DN L L1 L2 Reference
25 200 75 150 SPY 1
40 250 100 175 SPY 1.5
50 300 125 200 SPY 2
80 350 150 250 SPY 3
100 450 150 350 SPY 4


CLOSURE GLASS

Closures are used where branches are to be closed off


JMR

DN L Reference
25 40 SPBE 1
40 50 SPBE 1.5
50 65 SPBE 2
80 75 SPBE 3
100 100 SPBE 4
150 125 SPBE 6
225 125 SPBE 9
300 150 SPBE 12


CLOSURE PTFE

PTFE Closures are used where branches are to be closed off.


JMR

DN L Reference
25 8 SPBF 1
40 8 SPBF 1.5
50 8 SPBF 2
80 8 SPBF 3
100 8 SPBF 4
150 9 SPBF 6
225 9 SPBF 9
300 9 SPBF 12


HOSE CONNECTERS

Hose connectors are used to connect flexible lines [hoses] to carry cooling water to heat exchangers & jacketed components.


JMR

DN d L Reference
25 28 90 SPHC 1/1
25 22 90 SPHC 1/.75
25 15 90 SPHC 1/.5
25 11 90 SPHC 1/.25
40 28 100 SPHC 1.5/1
40 22 100 SPHC 1.5/.75


90° HOSE CONNECTERS

In case of long and/or heavy hoses 900 hose connector should be used to reduce the bending moment of connecting branches.


JMR

DN d L Reference
25 28 60 SPBHC 1/1
25 22 60 SPBHC 1/.75
40 22 75 SPBHC 1.5/.75
50 22 100 SPBHC 2/.75


METAL HOSE CONNECTERS

Metal hose connectors are provided complete with flange, insert, gasket& fastening necessary to connect to glass branch in question.


JMR

DN d L Reference
25 22 70 SPMC 1


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